Why I love my stainless mash tun

American Pale Ale mashI don’t use a cooler mash tun. Unlike the majority of all-grain homebrewers, I mash in my boil kettle. It’s a process that was suggested to me by a former employee of my LHBS in order to save money on start-up equipment, and I’ve never changed.

The downside to doing this is that I do a mash transfer to my Zapap lauter tun after my mash is done. It’s one more step, but since I’ve always done it, it seems normal.

The upsides to having my mash in my boil kettle are many. First of all, it’s one less piece of equipment that I had to buy. Secondly, if I want to do a step-mash, or even just ramp up to a mash-out temperature, I don’t have to boil water and hope that I’ve heated enough to get me to the step I want to hit. I just turn on the burner and stir until I hit the temp I want.

I know that mastering a multi-infusion process would be a good thing to learn, and I’m sure I will someday, but for now, I like my process. It works really well for me, and I’m glad to have it.

Improvements in efficiency

saisonI have been frustrated recently with some apparent reductions in my brewhouse efficiency. I’ve been striving to continually improve my processes, and it has seemingly been decreasing my efficiency. That’s a tough thing to realize for the beginning brewer.

Fortunately, this week I read a couple articles that brought to light some corrections to my process which helped this weekend, and I achieved a 20% improvement in efficiency.

The first lesson I learned was to make sure that you adjust your gravity reading for temperature. I had read, and been practicing, that you should stop sparging your mash after the gravity reaches 1.008. This number is much lower, closer to 1.000 if your sparge water is 170F. I had stopped my sparging early on a number of occasions, trying not to over-sparge my grains.

Lesson number two was to make sure that your mash isn’t too thick. I had been using a 1:1 ratio of  quarts of water to pounds of grain in my mash. I upped it to 1.4:1 this time, which has the added benefit of increased thermal stability due to an increase in overall mass.

This week’s recipe was a Saison that fell apart due to missing ingredients.

Actual OG: 1.070
Volume At Pitching: 6.25 US gals
Expected OG: 1.056 SG
Expected FG: 1.013 SG
Boil Duration: 60.0 mins

UK Pale Ale Malt 11lb 0oz (84.6 %) In Mash/Steeped
UK Munich Malt 1lb 0oz (7.7 %) In Mash/Steeped
German CaraMunich II 1lb 0oz (7.7 %) In Mash/Steeped

Tettnang (5.5 % alpha) 1.75 oz Loose Pellet Hops used 60 Min From End
Tettnang (5.5 % alpha) 1.75 oz Loose Pellet Hops used At turn off

Yeast: Fermentis T-58

Mash at 148 degF for 60 mins